🛡️ Pack 01 · Merch Dev Line

FUEL FORTRESS — AERO PROGRAM

Merch Development Line · Presented by Run Volume One

Serif-forward typography and burgundy palette directly inspired by the reference deck.

Built for dual Aero hoodies with wrap-around pockets, puff print placements, and Run Volume trims.

PROJECT BREAKDOWN

Four-stage workflow · technical hoodies

FUEL FORTRESS

Wrap-around pocket detail, no side seams, high-cowl hood.

Stage 01 / Design & Tech Dev

  • Technical flats for Aero Hoodie 1 & 2
  • Style numbers + fabric/color assignment (HAR#-2621 series)
  • Wrap pocket seam callouts + binding spec
  • Embroidery map + puff print placement
  • Contrast hood/cowl fabrication notes
  • Vendor + trim catalog pulled from Run Volume One
  • Color map: wine, stone, dune, charcoal, bone
  • Fit comments + sample measurement targets

Stage 02 / Pre-Production

  • Lab dips, hand-feel notes, wash results
  • Bulk shrinkage test (cotton + brushed fleece)
  • Pattern development + DXF export for front/back + hood
  • Pocket opening reinforcement sample
  • Care/content label copy & placement
  • BOM with fabric yield + trims
  • Factory costing + lead time calendar
  • Fit sample review deck with annotated photos

Stage 03 / Production

  • Fabric PO + roll allocation
  • Marker + cut ticket (wrap pocket placement)
  • Top sample (#0) approval + requested tweaks
  • Bulk sewing + reinforcement at wrap pocket seam
  • Puff print strike-off approval
  • Bulk QC + spec measurement logging
  • Packing method (fold, tissue, poly, carton)
  • Freight docs + duty receipts

Stage 04 / Media Direction

  • Studio editorial + concrete rooftop location scout
  • Model casting: Run Volume athletes + creatives
  • Shot list referencing original Fuel Fortress layout
  • Motion clip + BTS capture for reels
  • Typography + storytelling carousel assets
  • Lookbook schedule, call sheets, budget

Style Sheet — Aero Hoodie 1 & 2 (HAR#-2621)

FUEL FORTRESS
Wrap-around pocket detail, no side seams, high-cowl hood.
  • Style Code HAR#-2621 / Aero Hoodie Program
  • Fabric 380gsm Cotton + Brushed Fleece
  • Lining Cotton 40s / 60% Polyester jersey
  • Trim Plan Matte puff print + tonal embroidery
  • Fit Oversized drop shoulder
  • Size Range XXS–XXL

DESIGN SCHEMATICS

Hoodie-focused schematics with wrap pocket detail

  • Front elevation with wrap pocket seam
  • Back view showcasing oversized hood
  • Cowl hood pattern overlay
  • Pocket opening + bartack detail
  • Typography / puff print placement map

Colorways

  • Wine Signal Burgundy inspired by the reference deck headline
  • Ice Chalk Soft neutral for tonal printing
  • Storm Smoke Charcoal base for reflective hits
  • Oat Field Warm dune midtone
  • Cinder Black Anchor for typography lockups